We take maintenance from reactive to proactive — and downtime from random to predictable.
Vendor-neutral condition monitoring, AI-powered analytics on the data you already have, and the hands-on engineering support to action what we find.
Every UK manufacturing site we visit has the same story: hours of unplanned downtime each month, an OEE number far below world class, and years of operational data sitting unused.
Bearings fail. Lines stop. A single critical asset can wipe out a week's margin in hours. Reactive maintenance is the most expensive way to run a factory — and the default for most UK SMEs. See what it's costing you.
Measured manually, captured late and missing the real loss drivers. The number on the board doesn't match what the team feels on the line and finance keeps asking why.
Years of operational data in the CMMS, SCADA, historians and spreadsheets. The insight is in there but nothing extracts it and hiring a data scientist isn't feasible. So nothing changes.
We work with the data and systems you already have. We add condition monitoring where it pays back. We turn both into insights — and action.
We integrate with the systems you already run. Historical insight from day one.
On your critical assets, we specify and install edge gateway condition monitoring. Right sensors, right placement, live data alongside your historical context.
AWI Analytics turns both data streams into plain-English answers and proactive alerts. AWI Labs does the hands-on engineering to action them when you'd rather not act alone.
Our team has worked inside SME manufacturers and across dozens more. We've seen the data problems first-hand, fixed the broken machines, and read the spreadsheets nobody else wants to. We speak engineer.
We prefer long-term engineering relationships over transactional projects. Most engagements start as a project to prove value, then grow into retainers or ongoing partnerships once the impact is clear.
We integrate with whichever CMMS, SCADA, or historian you already run, and we source the right condition-monitoring hardware for your assets — not whichever brand pays the highest commission. No tied stack, no proprietary lock-in.
No enterprise minimums. Built for the real constraints of UK SME manufacturing; lean teams, mixed-age plant, finance that needs to see the number before it signs.
The platform and the people. Available together as an engineering partnership, or independently when that's a better fit.
AI-powered analytics on your live and static data. Ask plain-English questions. Get grounded, sourced answers.
Hands-on engineering services. We specify and install the condition monitoring hardware, integrate the data, and help your team execute on what AWI Analytics surfaces.
Try the downtime cost calculator · Built for UK SME manufacturers
Documented ranges from mature condition monitoring and predictive analytics programmes. Sources: McKinsey, Deloitte, ARC Advisory, Fluke Corporation. Your numbers will depend on starting point, scope, and execution.
Want a number for your operation? Try the downtime cost calculator.
Whatever model you start with, our aim is an ongoing engineering relationship. Most projects evolve into retainers once the value is clear.
A monthly engineering partnership. Analytics access, expanding condition monitoring coverage, and Labs support across whatever the operation needs.
A fixed-scope engagement to prove value on a specific asset, line, or use case. Defined success metrics and a defined exit point. Most projects evolve into retainer relationships.
Monthly access to AWI Analytics plus the condition monitoring hardware on your critical assets. Labs available when you need it — not built in by default.
Not sure which fits? Book a discovery call — we'll talk through the options before you commit.
A 30-minute discovery call shows you the answer in real numbers. No deck, no obligation. Run the calculator first if you want to come prepared — or just book the call.